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Many online inspection points have been established
throughout the production line in order to
identify the level of quality of the products
and its components that are being manufactured.
The operators of machinery are provided with
guidelines and specifications of the level
of quality required and are further trained
to understand, identify, appreciate and adhere
to the quality standards of the company.
The reporting and feedback mechanism that
is in place will alert the supervisory staff
so that they can immediately take action to
rectify the quality variance. Once a quality
variance is identified the production staff
will ascertain the reason for the variance
and take relevant action. This mechanism ensures
that the quality variations are kept down
to a bare minimum.
The system adopted for classifying defects
allows management to identify the gravity
of the quality variance as well as to be able
to trace back the variance to a particular
machine, process or batch of production.
The PQRS system ensures that the same level
of quality is maintained and received by the
customers. This rating system also helps to
identify any prolonged quality variances by
identifying any major changes in the output
percentages of the different 'grades'. This
also allows to set, monitor and improve overall
quality standards and efficiency levels of
the production facility. |
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